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Abstract

The paper presents the results of research conducted in the field of crystallization and microstructure of duplex alloy cast steel GX2CrNiMoCuN 25-6-3-3 grade. The material for research was the above-mentioned cast steel with a chemical composition compliant with the relevant PN-EN 10283 standard, but melted at the lowest standard allowable concentration of alloying additives (some in short supply and expensive), i.e. Cr, Ni, Mn, Mo, Cu and N. The analysis of the crystallization process was performed based on the DTA (Derivative Thermal Analysis) method for a stepped casting with a thickness of individual steps of 10, 20, 40 and 60 mm. The influence of wall thickness was also taken into account in the cast steel microstructure testing, both in the as-cast state and after solution heat treatment. The phase composition of the cast steel microstructure was determined by using an optical microscope and X-ray phase analysis. The analysis of test results shows that the crystallization of tested cast steel uses the ferritic mechanism, while austenite is formed as a result of solid state transformation. The cast steel under analysis in the as-cast state tends to precipitate the undesirable σ-type Fe-Cr intermetallic phase in the microstructure, regardless of its wall thickness. However, the casting wall thickness in the as-cast state affects the austenite grain size, i.e. the thicker the casting wall, the wider the γ phase grains. The above-mentioned defects of the tested duplex alloy cast steel microstructure can be effectively eliminated by subjecting it to heat treatment of type hyperquenching.
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Bibliography

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[11] Jurczyk, P., Wróbel, T. & Baron, C. (2021). The influence of hyperquenching temperature on microstructure and mechanical properties of alloy cast steel GX2CrNiMoCuN 25-6-3-3. Archives of Metallurgy and Materials. 66(1), 73-80. https://doi.org/10.24425/amm.2021.134761.
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Authors and Affiliations

T. Wróbel
1
ORCID: ORCID
P. Jurczyk
1
ORCID: ORCID
C. Baron
1
ORCID: ORCID
P. Nuckowski
2
ORCID: ORCID

  1. Silesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, Poland
  2. Silesian University of Technology, Materials Research Laboratory, Konarskiego 18a, 44-100 Gliwice, Poland
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Abstract

The article presents the test results on the technology of surface hardening of castings from unalloyed and low-alloy nodular cast iron using the method of surface heat treatment, i.e., induction surface hardening and methods of thermochemical treatment, i.e. gas nitriding, nitrocarburizing, and nitrocarburizing with oxidation. The scope of research included macro- and microhardness measurements using Rockwell and Vickers methods, respectively, as well as metallographic microscopic examinations using a light microscope. Furthermore, abrasive wear resistance tests were performed using the pin-on-disk method in the friction pair of nodular cast iron – SiC abrasive paper and the reciprocating method in the friction pair of nodular cast iron – unalloyed steel. Analysis of the test results shows that the size and depth of surface layer hardening strongly depend on the chemical composition of the nodular cast iron, determining its hardenability and its ability to create diffusion layers. Medium induction surface hardening made it possible to strengthen the surface layer of the tested nodular cast irons to the level of 700 HV0.5 with a hardening depth of up to approximately 4000μm, while various variants of thermochemical treatment provided surface hardness of up to 750 HV0.5 with a hardening depth of up to approximately 200μm. Furthermore, induction surface hardening increased the resistance to abrasive wear of nodular cast iron castings, depending on the test method, by an average of 70 and 45%, while thermochemical treatment on average by 15 and 60%.
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Bibliography

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Authors and Affiliations

C. Baron
1
ORCID: ORCID
M. Stawarz
1
ORCID: ORCID
A. Studnicki
1
J. Jezierski
1
ORCID: ORCID
T. Wróbel
1
ORCID: ORCID
R. Dojka
2
M. Lenert
1 2
K. Piasecki
1 2
ORCID: ORCID

  1. Silesian University of Technology, Department of Foundry Engineering, Towarowa 7, 44-100 Gliwice, Poland
  2. Odlewnia RAFAMET Sp. z o.o., ul. Staszica 1, 47-420 Kuźnia Raciborska, Poland

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