The presented paper concerns CFD optimization of the straight-through labyrinth seal with a smooth land. The aim of the process was to reduce the leakage flow through a labyrinth seal with two fins. Due to the complexity of the problem and for the sake of the computation time, a decision was made to modify the standard evolutionary optimization algorithm by adding an approach based on a metamodel. Five basic geometrical parameters of the labyrinth seal were taken into account: the angles of the seal’s two fins, and the fin width, height and pitch. Other parameters were constrained, including the clearance over the fins. The CFD calculations were carried out using the ANSYS-CFX commercial code. The in-house optimization algorithm was prepared in the Matlab environment. The presented metamodel was built using a Multi-Layer Perceptron Neural Network which was trained using the Levenberg-Marquardt algorithm. The Neural Network training and validation were carried out based on the data from the CFD analysis performed for different geometrical configurations of the labyrinth seal. The initial response surface was built based on the design of the experiment (DOE). The novelty of the proposed methodology is the steady improvement in the response surface goodness of fit. The accuracy of the response surface is increased by CFD calculations of the labyrinth seal additional geometrical configurations. These configurations are created based on the evolutionary algorithm operators such as selection, crossover and mutation. The created metamodel makes it possible to run a fast optimization process using a previously prepared response surface. The metamodel solution is validated against CFD calculations. It then complements the next generation of the evolutionary algorithm.
Modern gas turbine systems operate in temperatures ranging from 1200°C to even 1500°C, which creates bigger problems related to the blade material thermal strength. In order to ensure appropriate protection of the turbine blades, a sophisticated cooling system is used. Current emphasis is placed on the application of non-stationary flow effects to improve cooling conditions, e.g., the unsteady-jet heat transfer or the heat transfer enhancement using high-amplitude oscillatory motion. The presented research follows a similar direction.
A new concept is proposed of intensification of the heat transfer in the cooling channels with the use of an acoustic wave generator. The acoustic wave is generated by an appropriately shaped fixed cavity or group of cavities. The phenomenon is related to the coupling mechanism between the vortex shedding generated at the leading edge and the acoustic waves generated within the cavity area. Strong instabilities can be observed within a certain range of the free flow velocities.
The presented study includes determination of the relationship between the amplitude of acoustic oscillations and the cooling conditions within the cavity. Different geometries of the acoustic generator are investigated. Calculations are also performed for variable flow conditions. The research presented in this paper is based on a numerical model prepared using the Ansys CFX-17.0 commercial CFD code.
A commercially available ASPEN PLUS simulation using a pipe model was employed to determine the maximum safe pipeline distances to subsequent booster stations as a function of carbon dioxide (CO2) inlet pressure, ambient temperature and ground level heat flux parameters under three conditions: isothermal, adiabatic and with account of heat transfer. In the paper, the CO2working area was assumed to be either in the liquid or in the supercritical state and results for these two states were compared. The following power station data were used: a 900 MW pulverized coal-fired power plant with 90% of CO2recovered (156.43 kg/s) and the monothanolamine absorption method for separating CO2from flue gases. The results show that a subcooled liquid transport maximizes energy efficiency and minimizes the cost of CO2transport over long distances under isothermal, adiabatic and heat transfer conditions. After CO2is compressed and boosted to above 9 MPa, its temperature is usually higher than ambient temperature. The thermal insulation layer slows down the CO2temperature decrease process, increasing the pressure drop in the pipeline. Therefore in Poland, considering the atmospheric conditions, the thermal insulation layer should not be laid on the external surface of the pipeline.
Paper presents the results of numerical modelling of a rectangular tube filled with a mixture of air and CO2 by means of the induced standing wave. Assumed frequency inducing the acoustic waves corresponds to the frequency of the thermoacoustic engine. In order to reduce the computational time the engine has been replaced by the mechanical system consisting of a piston. This paper includes the results of model studies of an acoustic tube filled with a mixture of air and CO2 in which a standing wave was induced.
In this paper, numerical results of modeling of acoustic waves propagation are presented. For calculation of the acoustic fluctuations, a solution of the full non-linear Euler equation is used. The Euler equations are solved with the use of a numerical scheme of third-order accuracy in space and time. The paper shows a validation process of the described method. This method is suitable also for an aerodynamic noise assessment on the basis of unsteady mean flow field data obtained from a CFD calculations. In such case this method is called a hybrid CFD/CAA method. The proposed method is numerically decoupled with CFD solution, therefore the information about the mean unsteady flow field can be obtained using an arbitrary CFD method (solver). The accuracy of the acoustic field assessment depends on the quality of the CFD solutions. This decomposition reduces considerably the computational cost in comparison with direct noise calculations.
The presented Euler acoustic postprocessor (EAP) has been used for modeling of the acoustic waves propagation in a cavity and in the flow field around a cylinder and an aerodynamic profile.