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Abstract

Ultra-High Molecular Weight Polyethylene (UHMWPE) polymers have been used in biomedical applications due to its biocompatibility, durability, toughness and high wear resistance. To enhance the mechanical properties, various types of minerals are commonly utilized as fillers in UHMWPE. One of the minerals is dolomite, which has been recognized as a valuable mineral with versatile applications, particularly in the field of biomedical applications. This paper presents the tensile properties of UHMWPE composites that filled with dolomite and treated-dolomite at various filler loading (i.e., 1-5 wt.%). Nitric acid and diammonium phosphate were used to treat the dolomite. From the results, the peaks of the FTIR spectrum displays carbonate (CO3–2), phosphate (PO4–3) and hydroxyl (OH) groups in the ct-dolomite powder sample while the XRD pattern reveals that using dolomite treated with 1M nitric acid resulted in the presence of calcium hydroxide phosphate (Ca10(PO4)5(OH)) and MgO. For tensile strength, UHMWPE/ct-dolomite composites show better tensile strength than the pure UHMWPE composites. Treated improve the dolomite filler and resulted in significantly better matrix-filler interfacial interactions and improve the properties.
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Authors and Affiliations

S.F.A. Abdullah
1
ORCID: ORCID
S.S. Md Saleh
1
N.F Mohammad
ORCID: ORCID
S.N. Syed Mahamud
1
ORCID: ORCID
M.F. Omar
2
ORCID: ORCID
H.Md Akil
3
ORCID: ORCID
B.P Chang
ORCID: ORCID
H.R Saliu
ORCID: ORCID
N.H. Rostam
2
ORCID: ORCID
J. Gondro
4

  1. Universiti Malaysia Perlis, Faculty of Chemical Engineering & Technology, Kompleks Pusat Pengajian Jejawi 2, 02600 Arau, Perlis, Malaysia; University Malaysia Perlis, Biomedical and Nanotechnology Research Group, Center of Excellence Geopolymer and Green Technology (CEGeoTech), 01000 Kangar, Perlis, Malaysia
  2. Universiti Malaysia Perlis, Faculty of Chemical Engineering & Technology, Kompleks Pusat Pengajian Jejawi 2, 02600 Arau, Perlis, Malaysia
  3. Universiti Sains Malaysia, School of Materials and Mineral Resources Engineering, Engineering Campus, 14300 Nibong Tebal, Pulau Pinang, Malaysia
  4. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Depa rtment of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Polandomposites
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Abstract

The increasing needs of using aluminum epoxy composite as a replacement to solid metal rapid prototyping has opened to interests in optimizing its machining processes. This paper reported on the success of optimizing the surface roughness of aluminium epoxy composite using milling process along with a new finding on the best combination parameters. Taguchi method was used as the optimization method whereas spindle speed, feed rate, and depth of cut were set as input factors using an L9 Orthogonal Array. Analysis of Variance was used to identify the significant factors influencing the surface roughness. Experiment was conducted in dry condition using a vertical milling machine and the surface roughness after the machining was evaluated. Optimum combination of cutting parameters was identified after the finest surface roughness (response) based on the signal-to-noise ratio calculated. Cutting parameters selected after preliminary testing are cutting speeds of (2000, 3000 and 4000) rpm, feed rate (300, 400 and 500) mm/min, and cutting depth (0.15, 0.20, and 0.25) mm. The result showed that cutting speed had the largest percentage contribution to surface roughness with 69% and the second highest contribution was feed rate with 22% and depth of cut at 9%. The spindle speed was found as the most significant factor influencing the quality of surface roughness. The result is significant particularly in providing important guidelines for industries in selecting the right combination of parameters as well as to be cautious with the most significant factor affecting the milling process of metal epoxy composite.
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Authors and Affiliations

K.W. Leong
1 2
ORCID: ORCID
Z. Shayfull
1 2
ORCID: ORCID
M. Fathullah
1 2
ORCID: ORCID
M.F. Omar
2
ORCID: ORCID
M.M.A. Abdullah
2
ORCID: ORCID
H. Radhwan
1 2
A.H. Mazlan
1
ORCID: ORCID
B. Jeż
3
ORCID: ORCID
M. Nabiałek
3
ORCID: ORCID

  1. Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia
  2. Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia
  3. Częstochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland

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