The progressive development of miniature systems increases the demand for miniature parts. Reducing the size of manufactured components on one hand is a serious challenge for traditional technologies, but on the other hand, mainly by removing the energy barrier opens the possibility of using other unconventional techniques. A good example is the ultrasonic excitation of the punch during the micro-upsetting process. The anti-barreling phenomenon and dependent on the amplitude of vibrations, intensive deformation of the surface layers in contact with the tools at both ends of the sample was noted. Based on the measured strains and stresses, an increase in temperature in the extreme layers to approx. 200°C was suggested. By adopting a simplified dynamic model of the test stand, the possibility of detaching the surface of the punch from the surface of the sample was demonstrated.

The broad range applications of Ultra-Fine Grained metals is substantially limited by the lack of a welding method that allows them to be joined without losing the strong refinement of structure. From this point of view, the solid state welding processes are privileged. Friction welding tests were carried out on UFG 316L stainless steel. A joining process at high temperature activates the recrystallization, therefore the friction welding parameters were selected according to the criterion of the lowest degree of weakness due to recrystallization in the heat affected zone. In order to characterize the structure of basic material and selected areas of the obtained joint, were performed SEM, TEM and metallographic examinations in terms of hardness and range of softening of the material and tensile test. Despite the short time and relatively low welding temperature, results of the test by scanning electron microscopy and transmission electron microscopy confirmed the loss of the primary ultrafine structure in the Heat Affected Zone of welded joint.