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Abstract

The goal of the research was to analyze the acoustic emission signal recorded during heat treatment. On a special stand, samples prepared from 27MnCrB5-2 steel were tested. The steel samples were heated to 950°C and then cooled continuously in the air. Signals from phase changes occurring during cooling were recorded using the system for registering acoustic emission. As a result of the changes, Widmanstätten ferrite and bainite structures were observed under a scanning microscope. The recorded acoustic emission signal was analyzed and assigned to the appropriate phase transformation with the use of artificial neural networks.
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Authors and Affiliations

Andrzej Trafarski
1
Małgorzata Łazarska
1
Zbigniew Ranachowski
2
ORCID: ORCID

  1. Institute of Materials Engineering, Kazimierz Wielki University in Bydgoszcz, ul. J.K. Chodkiewicza 30, 85-064 Bydgoszcz, Poland
  2. Institute of Fundamental Technological Research, Polish Academy of Sciences, ul. Pawińskiego 5B, 02-106 Warsaw, Poland
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Abstract

The authors of this paper analysed Acoustic Emission (AE) signal generated in different stages of punch process, emitted from crank PMSC - 12 punch press. The details of the instrumentation used are described. The experimental part describes the influence of feedstock thickness and hardness to the intensity of the emitted signal. The final part of the investigation presents the changes of AE signal caused by simulated tool abrasive wear. The possibilities of AE monitoring of punching of thin plates are also discussed.
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Authors and Affiliations

Zbigniew Ranachowski
ORCID: ORCID
Tomasz Dębowski
Leszek Moszczyński
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Abstract

The article presents the application of Acoustic Emission (AE) method for detection and registration of partial discharges (PD) generated in medium voltage (MV) cable isolation and MV cable head. The insulation of the high voltage cable is made of a flexible material whose properties are characterised by a high coefficient of attenuation of the acoustic signals. For this reason, the AE method has not been used so far to detect PD in energetic cables. The subjects of the research were the MV cable and the standard T-type cable head. The cable contained defects which were the source of partial discharges. In case of cable head the PD were provoked by thin grounded electrode which was introduced into connector opening. The results of AE measurements are presented in the form of spectrograms. Acoustic Emission was evoked when the applied voltage level reached the value of 7.5 kV for the cable and 4 kV for the cable head. The authors used the acoustic instrumentation of their own design intended for future field use. Obtaining successful results of partial discharges measurements using the acoustic method in the cable insulation makes an original contribution of the presented work.
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Authors and Affiliations

Zbigniew Ranachowski
1
ORCID: ORCID
Krzysztof Wieczorek
2
Przemysław Ranachowski
1
Tomasz Dębowski
1

  1. Institute of Fundamental Technological Research, Polish Academy of Sciences, Warsaw, Poland
  2. Department of Electrical Engineering Fundamentals, Wrocław University of Science and Technology, Wrocław, Poland
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Abstract

The objective of this investigation was to test the effectiveness of the Acoustic Emission (AE) measurements in determining the critical stresses during four-point bending of mortar beams. Within the measuring procedure the parameter σcr/σ300 was calculated and analysed. Additionally, the influence of cement replacement by high calcium fly ash (HCFA) on the process of crack healing was discussed. Mortar beams with different content of HCFA and reinforced by steel microfibres were prepared for tests. After curing in standard conditions the beams were subjected to four-point bending test in order to introduce the pre-cracking. Thereafter the beams were cured in the lime water and loaded after 56 and 112 days in the same way as for the first time. Additionally the microstructure of mortars was studied in a stereo optical microscope as well in an electron scanning microscope including the Energy Dispersive X-ray analysis (EDX). The results of microstructural characterization of mortar containing HCFA from lignite combustion are presented. The applied load level slightly exceeded the critical stress, producing intense crack growth processes however did not significant affected the load capacity of the beams. During the consecutive loading the decreasing tendency of σcr/σ300 ratio was noted. The obtained results confirm that the latter parameter can be applied as a measure of the composite degradation level for the elements carrying the repeated loads of amplitude close to the critical stress of the structure and also that the cement replacement with HCFA influences the process of crack healing.

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Authors and Affiliations

Zbigniew Ranachowski
Daria Jóźwiak–Niedźwiedzka
Andrzej M. Brandt
Tomasz Dębowski
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Abstract

This experimental paper comprises the results of acoustic emission (AE), microscopic and ultrasonic measurements of samples subjected to slowly increasing compressive stress. On the basis of conducted measurements the successive stages of the material structural degradation have been recognized. The objects of study were samples made of C 120 aluminous porcelain. The investigated material has found at present the application in the fabrication of technical elements like overhead power line insulators. In the case of such objects, not only high mechanical strength, but especially elevated durability as well as operational reliability are required. The expected "life time" of net insulators during exploitation is about 40 years. The analysis of obtained mechanoacoustic dependences pointed out a complex mechanism of degradation of the material. Microscopic investigation of samples, which were stressed to different levels of load, enabled to specify the development of gradual growth of microcracks and successive crushing out of elements of the structure. These processes appear to be similar to the ageing processes occurring in the material during long period of exploitation under a working load. Three stages of the structure degradation were distinguished. The preliminary and subcritical ones show low or moderate intensity of AE signals and considerable variety for the particular samples. The critical stage directly precedes the destructtion of samples. Its range is relatively narrow and reveals the AE activity of high energy. The effectiveness of dispersive and fibrous reinforcement of modern aluminous porcelain C 120 type has been described. Structural strengthening by corundum grains and mullite needle shaped crystals improves mechanical parameters and distinguishes this material from typical aluminosilicate ceramics. The presented results enable drawing up the conclusions concerning the resistance of investigated material to the ageing degradation process development during long term operation.
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Authors and Affiliations

Przemysław Ranachowski
Feliks Rejmund
Zbigniew Ranachowski
Andrzej Pawełek
Andrzej Piątkowski
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Abstract

The paper outlines the material and technological aspects of fine (whiteware) ceramics. Particular attention has been paid to the professional nomenclature of fine aluminosilicate ceramics as used in the past and today. Attention was drawn to this mostly overlooked and poorly studied problem. The reason for the durability problems of some semi-vitreous porcelain and faience materials has been explained. The microstructures of porcelain materials – historic as well as contemporary – have been presented in comparative terms, including the technical material, with a distinction and analysis of the basic phases that build up the shard. Generally similar parameters of microstructure and phase composition were found for all tested materials.
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Authors and Affiliations

Przemysław Ranachowski
1
Karolina Szymankiewicz
2
ORCID: ORCID
Zbigniew Ranachowski
1
ORCID: ORCID
Stanislav Kudela jr.
3
ORCID: ORCID

  1. Institute of Fundamental Technological Research Polis h Academy of Sciences, 5b Pawiński ego Str., 02-106 Warszawa, Poland
  2. Institute of Art His tory, University of Warsaw, 26/28 Krakowskie Przedmieście Str., 00-927 Warszawa, Poland
  3. Institute of Materials and Machine Mechanics Slovak Academy of Sciences, Dúbravská Cesta 9/6319 845 13 Bratislava, Slovak Republic

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