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Abstract

Turbine stages can be divided into two types: impulse stages and reaction stages. The advantages of one type over the second one are generally known based on the basic physics of turbine stage. In this paper these differences between mentioned two types of turbines were indicated on the example of single stage turbines dedicated to work in organic Rankine cycle (ORC) power systems. The turbines for two ORC cases were analysed: the plant generating up to 30 kW and up to 300 kW of net electric power, respectively. Mentioned ORC systems operate with different working fluids: DMC (dimethyl carbonate) for the 30 kW power plant and MM (hexamethyldisiloxane) for the 300 kW power plant. The turbines were compared according to three major issues: thermodynamic and aerodynamic performance, mechanical and manufacturing aspects. The analysis was performed by means of the 0D turbomachinery theory and 3D computational aerodynamic calculations. As a result of this analysis, the paper indicates conclusions which type of turbine is a recommended choice to use in ORC systems taking into account the features of these systems.

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Authors and Affiliations

Dawid Zaniewski
Piotr Klimaszewski
Łukasz Witanowski
Łukasz Jędrzejewski
Piotr Klonowicz
Piotr Lampart
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Abstract

The paper illustrates a case study of fluid selection for an internal combustion engine heat recovery organic Rankine cycle (ORC) system having the net power of about 30 kW. Various criteria of fluid selection are discussed. Particular attention is paid to thermodynamic performance of the system and human safety. The selection of working fluid for the ORC system has a large impact on the next steps of the design process, i.e., the working substance affects the turbine design and the size and type of heat exchangers. The final choice is usually a compromise between thermodynamic performance, safety and impact on natural environment. The most important parameters in thermodynamic analysis include calculations of net generated power and ORC cycle efficiency. Some level of toxicity and flammability can be accepted only if the leakages are very low. The fluid thermal stability level has to be taken into account too. The economy is a key aspect from the commercial point of view and that includes not only the fluid cost but also other costs which are the consequence of particular fluid selection. The paper discusses various configurations of the ORC system – with and without a regenerator and with direct or indirect evaporation. The selected working fluids for the considered particular power plant include toluene, DMC (dimethyl carbonate) and MM (hexamethyldisiloxane). Their advantages and disadvantages are outlined.

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Authors and Affiliations

Piotr Klimaszewski
Dawid Zaniewski
Łukasz Witanowski
Tomasz Suchocki
Piotr Klonowicz
Piotr Lampart
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Abstract

The purpose of this work is to design and determine the performance of a prototype centrifugal pump impeller for an organic Rankine cycle (ORC) power plant of maximum power 100 kW. The centrifugal pump is especially designed to work on the same shaft as the corresponding ORC microturbine. The ORC unit works on R7100 (HFE7100) – a lowboiling fluid characterized by a zero ozone depletion potential coefficient. The pump has the following rated parameters: nominal flow rate of working fluid 4 kg/s, operating rotor speed 10 000 rpm. The pump designed by means of the 0D meanline method is subject to computational fluid dynamics (CFD) calculations and analysis. The obtained flow field results are discussed and performance characteristics of the pump are presented. The non-cavitating operational region is determined for the pump.

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Authors and Affiliations

Piotr Klimaszewski
Piotr Klonowicz
Piotr Lampart
Łukasz Witanowski
Dawid Zaniewski
Łukasz Jędrzejewski
Tomasz Suchocki
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Abstract

Addressing the burgeoning issue of polymer waste management and disposal, chemical recycling, specifically the production of highquality oil, presents an enticing solution. This research paper delves into the process of plastic waste pyrolysis, focusing on polypropylene, and thoroughly examines the physico-chemical properties of the resulting pyrolytic oil. The oils, obtained from waste plastic pyrolysis (referred to as WPPO), are then blended with kerosene and utilized as fuel for a gas turbine engine. The primary objective of this investigation is to ascertain how the blend composition influences the performance and emission parameters of the micro gas turbine. In our findings, it was observed that all tested waste plastic pyrolysis blends displayed a trend towards escalating regulated emissions such as nitrogen oxides (NOx) with an average increase of 26% for polypropylene pyrolysis oil (PPO). The emission index (EI) for carbon monoxide (CO) was found to be relatively consistent across all fuel blends tested in this study. Interestingly, when considering the thrust specific fuel consumption (TSFC) within the EI calculation, blends of aviation kerosene and plastic oil showed lower values in comparison to the pure Jet A-1 fuel. Furthermore, an augmentation in the proportion of WPPO in the blends consequently led to an elevation in the exhaust gas temperature (an average increase of 8.7% for PPO). Interestingly, the fuel efficiency of the Jet engine, expressed as TSFC, demonstrated a decrease, with an average reduction of 13.8% observed for PPO.
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Authors and Affiliations

Tomasz Kacper Suchocki
1
Paweł Kazimierski
1
Katarzyna Januszewicz
2
Piotr Lampart
1
Dawid Zaniewski
1
Piotr Klimaszewski
1
Łukasz Witanowski
1

  1. Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdańsk, Poland
  2. Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk,Poland

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