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Number of results: 61
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Abstract

Kiwifruit (Actinidia deliciosa) is one of the most significant commercial crops in Iran. In 2015 a destructive disease of kiwifruits was observed in orchards, storage facilities and retail markets, resulting in great economic loss to producers. In this study phenotypic and molecular techniques were applied to characterize the causal agent of kiwifruit rot observed in Mazandaran province, northern Iran. From the similarity among the results of pathogenicity tests, equivalency with standard taxonomic criteria for disease and PCR-based analysis of the ITS region, all the isolates were identified as Botryosphaeria dothidea.

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Authors and Affiliations

Eisa Nazerian
Mansoureh Mirabolfathy
Samira Peighami Ashnaei
Farid Beiki
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Abstract

Internal casting defects that are detected by radiography may also be detected by ultrasonic method. Ultrasonic testing allows investigation of the cross-sectional area of a casting, it is considered to be a volumetric inspection method. The high frequency acoustic energy travels through the casting until it hits the opposite surface or an interface or defect. The interface or defect reflects portions of the energy, which are collected in a receiving unit and displayed for the analyst to view. The pattern of the energy deflection can indicate internal defect. Ultrasonic casting testing is very complicated in practice. The complications are mainly due to the coarse-grain structure of the casting that causes a high ultrasound attenuation. High attenuation then makes it impossible to test the entire volume of material. This article is focused on measurement of attenuation, the effect of probe frequency on attenuation and testing results.

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Authors and Affiliations

R. Koňár
M. Mičian
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Abstract

The ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and watersoluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. The following paper focuses on the selection of moulding sands with hydrated sodium silicate technologies for moulds devoted to the ablation casting of aluminum alloys. It has been proposed to use different types of moulding sands with a water-soluble binder, which is hydrated sodium silicate. The authors showed that the best kind of moulding sands for moulds for Al alloy casting will be moulding sands hardened with physical factors – through dehydration. The use of microwave hardened moulding sands and moulding sands made in hot-box technology has been proposed. The tests were carried out on moulding sands with different types of modified binder and various inorganic additives. The paper compares viscosity of different binders used in the research and thermal degradation of moulding sands with tested binders. The paper analyzes the influence of hardening time periods on bending strength of moulding sands with hydrated sodium silicate prepared in hot-box technology. The analysis of literature data and own research have shown that molding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties for the ablation foundry of Al alloys.

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Authors and Affiliations

K. Major-Gabryś
M. Hosadyna-Kondracka
A. Grabarczyk
J. Kamińska
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Abstract

The paper describes the influence of graphite shape, size and amount to electrical properties of different cast irons. Experiments of electrical resistivity measurements were conducted during solidification of four different melts in different time intervals from melt treatment by inoculation and nodularization. Metallographic analyses were made in order to determine the shape, size, distribution and amount of graphite and correlate results with electrical resistivity measurements. It was found out that nodular graphite is giving the lowest electrical resistivity and is decreased during solidification. Electrical resistivity of lamellar cast iron is increased during solidification since lamellas interrupt metal matrix severely There is no significant difference in resistivity of vermicular cast iron from nodular cast iron. Smaller size of graphite and lower amount of graphite and higher amount of metal matrix also decrease resistivity.

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Authors and Affiliations

M. Petrič
P. Mrvar
P. Kastelic
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Abstract

The combination of the austempered ductile iron mechanical properties strongly depend on the parameters used on the austempering cycle. On this study, the influence of austempering time and austenitizing temperature on the properties of a ductile iron were evaluated. A metallic bath of Zamak at 380°C was used as an austempering mean. A set of ductile iron blocks were austenitized at 900°C for 90 minutes and submitted to different austempering times in order to determine the best combination of microstructural and mechanical properties. After the definition of the time of austempering, the reduction of the austenitizing temperature was evaluated. The best combination of properties was obtained with austenitizing at 860°C and austempering during 60 minutes.

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Authors and Affiliations

L. Pereira
M.R. Bellé
L.F. Seibel Júnior
W.M. Pasini
R.F. Do Amaral
V. Karlinski de Barcellos
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Abstract

The present work discusses results of increased temperature on shape-dimensional changes of a 110 type hose coupling, produced from EN AC-AlSi11 alloy with the use of pressure die casting technology. The castings were soaked for 3.5 h at temperatures 460°C, 475°C and 490°C. The verification of shape-dimensional accuracy of the elements after soaking treatment, in relation to raw casting, was carried out by comparing the 3D models received from 3D scanning. Soaking temperature of about 460°C-475°C results in no significant changes in the shapes and dimensions of the castings, or surface defects in the form of blisters, which can be seen at a temperature of 490°C.

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Authors and Affiliations

A. Jarco
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Abstract

The numerical algorithm of thermal phenomena is based on the solution of the heat conduction equations in Petrov-Galerkin’s formula using the finite element method. In the modeling of phase transformation in the solid state, the models based on the diagrams of continuous heating and continuous cooling (CHT and CCT). In the modeling of mechanical phenomena, equations of equilibrium and constitutive relationships were adopted in the rate form. It was assumed that the hardened material is elastic-plastic, and the plasticizing can be characterized by isotropic, kinematic or mixed strengthening. In the model of mechanical phenomena besides thermal, plastic and structural strains, the transformations plasticity was taken into account. Thermo-physical size occurring in the constitutive relationship, such as Young’s modulus and tangential modulus, while yield point depend on temperature and phase composition of the material. The modified Leblond model was used to determine transformation plasticity. This model was supplemented by an algorithm of modified plane strain state, advantageous in application to the modeling of mechanical phenomena in slender objects. The problem of thermoelasticity and plasticity was solved by the FEM. In order to evaluate the quality and usefulness of the presented numerical models, numerical analysis of temperature fields, phase fractions, stresses and strains was performed, i.e. the basic phenomena accompanying surface layer of progressive-hardening with a movable heat source of slender elements made of tool steel for cold work.

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Authors and Affiliations

T. Domański
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Abstract

Aluminum profiles play an important role in civil engineering (facades, walls with windows) as well as in mechanical engineering (production lines, constructions of 3D printers and plotters). To ensure quick assembly, disassembly or changed the dimensions of constructions it is not possible to use such methods as welding, adhesive or riveting joints. The solution may be to use the so-called “popular lock”. It is a mechanism, the closure of which is caused by tightening of the conical screw, joining the “T” profile in the node. In order to properly design using the presented type of connection, it is necessary to know its strength and stiffness both in simple and complex loads states, also including imperfections. In the literature there is no information about the operation of the construction node with the so-called “popular lock”. The paper presents the results of experimental tests for connections subjected to uniaxial tensile test, paying special attention to the defects that may appear during the assembly. In the next step, a 3D solid connection model was created. Numerical simulations were performed in the Abaqus / Explicite program for both uniaxial tensile test and bending tests in two planes. Limit values of loads above which there is a plastic deformation of the material were determined. Determination of stiffness and strength of a single node allowed to make a simplified connector model. Using the numerical model, the analysis was performed taking into account the influence of imperfections on the work of the entire connection.

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Authors and Affiliations

P. Golewski
T. Sadowski
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Abstract

Casting industry has been enriched with the processes of mechanization and automation in production. They offer both better working standards, faster and more accurate production, but also have begun to generate new opportunities for new foundry defects. This work discusses the disadvantages of processes that can occur, to a limited extend, in the technologies associated with mould assembly and during the initial stages of pouring. These defects will be described in detail in the further part of the paper and are mainly related to the quality of foundry cores, therefore the discussion of these issues will mainly concern core moulding sands. Four different types of moulding mixtures were used in the research, representing the most popular chemically bonded moulding sands used in foundry practise. The main focus of this article is the analysis of the influence of the binder type on mechanical and thermal deformation in moulding sands.

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Authors and Affiliations

A. Grabarczyk
K. Major-Gabryś
S.M. Dobosz
J. Jakubski
D. Bolibruchová
M. Bruna
R. Pastirčák
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Abstract

An analysis of the effect of drawing speed on the formation of a zinc coating in the multi-stage fine steel wire drawing process has been carried out in the article. Pre-hardened 2.2 mm-diameter material was drawn into 1.00 mm-diameter wire in 6 draws on a multi-stage drawing machine. The drawing process was carried out at a drawing speed of 5, 10, 15, 20 and 20 m/s, respectively. Mechanical tests were tests were performed for the final wires to determine their yield strength, ultimate tensile strength, uniform and total elongation and reduction in area. The thickness of the zinc coating on the wire surface was determined by the gravimetric method and based on metallographic examination. The use of electron scanning microscopy, on the other hand, enabled the identification of individual phases in the zinc coating. The above investigations were supplemented with corrosion testing of 1.00 mm-diameter wires. It has been demonstrated that drawing speed significantly influences not only the thickness of the zinc coating on the drawn wire surface, buts also its morphology and corrosion resistance.

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Authors and Affiliations

M. Suliga
R. Wartacz
H. Kania
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Abstract

The subject of the work is the analysis of thermomechanical bending process of a thin-walled tube made of X5CrNi18-10 stainless steel. The deformation is produced at elevated temperature generated with a laser beam in a specially designed experimental setup. The tube bending process consists of local heating of the tube by a moving laser beam and simultaneous kinematic enforcement of deformation with an actuator and a rotating bending arm. During experimental investigations, the resultant force of the actuator and temperature at the laser spot are recorded. In addition to experimental tests, the bending process of the tube was modelled using the finite element method in the ABAQUS program. For this purpose, the tube deformation process was divided into two sequentially coupled numerical simulations. The first one was the heat transfer analysis for a laser beam moving longitudinally over the tube surface. The second simulation described the process of mechanical bending with the time-varying temperature field obtained in the first simulation. The force and temperature recorded during experiments were used to verify the proposed numerical model. The final stress state and the deformation of the tube after the bending process were analyzed using the numerical solution. The results indicate that the proposed bending method can be successfully used in forming of the thin-walled profiles, in particular, when large bending angles and a small spring-back effect are of interest.

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Authors and Affiliations

J. Widłaszewski
M. Nowak
Z. Nowak
P. Kurp
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Abstract

The article presents the results of the investigations performed on high manganese austenitic steel which underwent the test of uniaxial tension, with the application of electric current impulses. The application of low voltage impulse alternating current of high intensity during the plastic deformation of the examined steel caused the occurrence of the electroplastic effect, which changed the shape of the stress-strain curve. A drop of flow stress and elongation of the tested material was observed in the case of the application of electric current impulses, in respect of the material stretched without such impulses and stretched at an elevated temperature. The analysis of the morphology of the fractures showed differences between the samples tested under the particular conditions. An analysis of the alloy’s microstructure was also performed under different conditions. The application of electric current impulses can have a significant influence on the reduction of the forces in the plastic forming processes for this type of steel.

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Authors and Affiliations

Z. Zimniak
D. Dobras
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Abstract

The purpose of the present paper was to investigate the effect of shot peening on the condition of the surface layer and abrasion resistance of specimens made of Ti-6Al-4V titanium alloy produced by Direct Metal Laser Sintering (DMLS) process. The specimens have been produced by means of EOSINT M280 system dedicated for laser sintering of metal powders and their surfaces have been subjected to the shot peening process under three different working pressures (0.2, 0.3 and 0.4 MPa) and by means of three different media i.e. CrNi steel shot, crushed nut shells and ceramic balls. The specimens have been subjected to profilometric analysis, to SEM examinations, microhardness tests and to tribological tests on ball-on-disc stand in Ringer fluid environment. The general results of all tests indicate to favourable effect of shot peening process on the hardness and tribological performance of titanium alloy.

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Authors and Affiliations

R. Żebrowski
M. Walczak
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Abstract

This work presents a numerical simulation of aviation structure joined by friction stir welding, FSW, process. The numerical simulation of aviation structure joined by FSW was created. The simulation uses thermomechanical coupled formulation. Th model required creation of finite elements representing sheets, stiffeners and welds, definition of material models and boundary conditions. The thermal model took into account heat conduction and convection assigned to appropriate elements of the structure. Time functions were applied to the description of a heat source movement. The numerical model included the stage of welding and the stage of releasing clamps. The output of the simulation are residual stresses and deformations occurring in the panel. Parameters of the global model (the panel model) were selected based on the local model (the single joint model), the experimental verification of the local model using the single joint and the geometry of the panel joints.

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Authors and Affiliations

P. Lacki
K. Adamus
J. Winowiecka
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Abstract

The aim of the study was to analyse mechanical properties and microstructure of joints obtained using friction stir welding (FSW) technology. The focus of the study was on overlap linear FSW joints made of 1.4541 DIN 17441 steel sheets with thickness of 1.2 mm. Tools used during friction stir welding of steel joints were made of W-Re alloy. The joints were subjected to visual inspection and their load bearing capacity was evaluated by means of the tensile strength test with analysis of joint breaking mechanism. Furthermore, the joints were also tested during metallographic examinations. The analysis performed in the study revealed that all the samples of the FSW joints were broken outside the joint area in the base material of the upper sheet metal, which confirms its high tensile strength. Mean load capacity of the joints was 15.8 kN. Macroscopic and microscopic examinations of the joints did not reveal significant defects on the joint surface and in the cross-sections.

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Authors and Affiliations

W. Więckowski
P. Lacki
J. Adamus
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Abstract

The paper presents a multi-scale mathematical model dedicated to a comprehensive simulation of resistance heating combined with the melting and controlled cooling of steel samples. Experiments in order to verify the formulated numerical model were performed using a Gleeble 3800 thermo-mechanical simulator. The model for the macro scale was based upon the solution of Fourier-Kirchhoff equation as regards predicting the distribution of temperature fields within the volume of the sample. The macro scale solution is complemented by a functional model generating voluminal heat sources, resulting from the electric current flowing through the sample. The model for the micro-scale, concerning the grain growth simulation, is based upon the probabilistic Monte Carlo algorithm, and on the minimization of the system energy. The model takes into account the forming mushy zone, where grains degrade at the melting stage – it is a unique feature of the micro-solution. The solution domains are coupled by the interpolation of node temperatures of the finite element mesh (the macro model) onto the Monte Carlo cells (micro model). The paper is complemented with examples of resistance heating results and macro- and micro-structural tests, along with test computations concerning the estimation of the range of zones with diverse dynamics of grain growth.

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Authors and Affiliations

M. Hojny
M. Głowacki
P. Bała
W. Bednarczyk
W. Zalecki
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Abstract

The aim of these studies was to obtain single phase cubic modification of Li7La3Zr2O12 by mechanical milling and annealing of La(OH)3, Li2CO3 and ZrO2 powder mixture. Fritsch P5 planetary ball mill, Rigaku MiniFlex II X-ray diffractometer, Setaram TG-DSC 1500 analyser and FEI Titan 80-300 transmission electron microscope were used for sample preparation and investigations. The applied milling and annealing parameters allowed to obtain the significant contribution of c-Li7La3Zr2O12 in the sample structure, reaching 90%. Thermal measurements revealed more complex reactions requiring further studies.

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Authors and Affiliations

D. Oleszak
B. Kurowski
T. Pikula
M. Pawlyta
M. Senna
H. Suzuki
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Abstract

3D printing is a technology with possibilities related to the production of elements of any geometry, directly from a digital project. Elements made of plastic are metalized to give new properties such as conductivity or corrosion resistance. In this work, experimental work related to the electroless deposition of metallic coatings on plastics was carried out. For this purpose, the copper and nickel coatings were catalytically deposited on elements printed using hard-lightened resin. The effect of the metallization time on the properties of copper and nickel coatings was determined. In addition, the process of deposition metals in the magnetic field was analyzed with different direction of magnetic field to the surface of the samples. The coatings were analyzed by XRF, XRD method and morphology of surface was observed by scanning electron microscopy (SEM).

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Authors and Affiliations

K. Kołczyk-Siedlecka
K. Skibińska
D. Kutyła
A. Kwiecińska
R. Kowalik
P. Żabiński
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Abstract

The influence of the electrode geometry on the microstructure and corrosion behaviour of Co-Mo nano-crystalline coatings elaborated by electrodeposition is studied. The corrosion behaviour was determined in the Ringer’s solution at 25°C. Electrodeposition mechanisms are also discussed as a function of the electrode geometry. The electrode geometry was found to affect the growth rate and, under certain conditions, the microstructure (existence of channels and pores). It does not have influence on the corrosion behaviour.

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Authors and Affiliations

H. Krawiec
V. Vignal
M. Latkiewicz
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Abstract

The aim of this work is to develop a numerical model capable of predicting the grain density in the Mg-based matrix phase of an AZ91/SiC composite, as a function of the total mass fraction of the embedded SiC particles. Based on earlier work in a range of alloy systems, we assume an exponential relationship between the grain density and the maximum supercooling during solidification. Analysis of data from cast samples with different thicknesses, and mass fractions of added SiCp, permits conclusions to be drawn on the role of SiCp in increasing grain density. By fitting the data, an empirical nucleation law is derived that can be used in a micro model. Numerical simulation based on the model can predict the grain density of magnesium alloys containing SiC particles, using the mass fraction of the particles as inputs. These predictions are compared with measured data.

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Authors and Affiliations

J. Lelito
H. Krawiec
V. Vignal
B. Gracz
P.L. Żak
M. Szucki
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Abstract

This paper discusses issues related to optimising the technological parameters of the process of brazing gold in a vacuum

furnace. An investigation of the brazing process was carried out for materials used in constructing components for aircraft engine

fuel systems. The vacuum brazed material was AMS 5510 stainless steel (in the form of plates and pipes). AMS 4787 (BAu-4) was

used as the brazing filler. In particular, the influence of the method of preparing the surface on solder spreading and the thickness

of the diffusion zone were analysed. The best spreading of solder was obtained for nickel plated surfaces. When the sample surface

was more rough or scratched, the effect of the spreading of solder was limited and the diffusion process of the solder into the base

material became dominant. Moreover, the influence of the brazing temperature on microstructure changes and on interdiffusion

of the AMS 5510 stainless steel/BAu-4 solder system was determined. It was observed that an increase in the brazing temperature

modifies the morphology of the formed joint by forming a massive and rounded phase. Furthermore, an increase in the brazing

temperature enhances the exchange of components.

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Authors and Affiliations

M. Hebda
P. Kaczor
K. Miernik
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Abstract

The presented results of investigations are part of a larger study focused on the optimization of the flow and mixing of liquid steel in the industrial tundish of continuous casting machine. The numerical simulations were carried out concern the analysis of hydrodynamic conditions of liquid steel flow in a tundish operating in one of the national steelworks. Numerical simulations were performed using the commercial code ANSYS Fluent. The research concerns two different speeds of steel casting. In real conditions, these speeds are the most commonly used in the technological process when casting two different groups of steel. As a result of computational fluid dynamics (CFD) calculations, predicted spatial distributions of velocity and liquid steel turbulence fields and residence time distribution (RTD) curves were obtained. The volume fractions of different flows occurring in the tundish were also calculated. The results of the research allowed a detailed analysis of the influence of casting speed on the formation of hydrodynamic conditions prevailing in the reactor.

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Authors and Affiliations

M. Warzecha
T. Merder
P. Warzecha
A.M. Hutny
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Abstract

In this work, the authors proposed a modification of the working space one-strand tundish adapted for slab casting process. Numerical simulations of liquid steel flow in the considered flow reactor were performed. The tundish is equipped with a dam with a multi-hole filter. Two variants of the filter hole arrangement were tested and their effect on the liquid steel flow hydrodynamic structure in the tundish was examined. The computer calculations results were verified by performing experiments on the water model. The result of numerical and physical simulations an RTD (Residence Time Distribution) type F curve was generated, which define the transition zone between the cast steel grades during the sequential casting process. The results of the researches showed that the modification of a dam with a multi-hole filter affects on the formation of the liquid steel flow hydrodynamic structure and the transition zone. Furthermore, examinations of the liquid steel refining ability in the considered tundish were carried out. The influence of the filter holes arrangement on the non-metallic inclusions flotation process to the slag phase and liquid steel filtration processes was checked. Numerical simulations were performed in the Ansys-Fluent computer program.

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Authors and Affiliations

M. Bartosiewicz
A. Cwudziński
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Abstract

Determining the boundary conditions of heat transfer in steel manufacturing is a very important issue. The heat transfer effect during contact of two solid bodies occurs in the continuous casting steel process. The temperature fields of solids taking part in heat transfer are described by the Fourier equation. The boundary conditions of heat transfer must be determined to get an accurate solution to the heat conduction equation. The heat flux between the tool and the object processed depends mainly on temperature, pressure and time. It is very difficult and complicated to accomplish direct identification and determination of the boundary conditions in this process. The solution to this problem may be the construction of a process model, performing measurements at a test stand, and using numerical methods. The proposed model must be verified on the basis of parameters which can easily be measured in industrial processes. One of them is temperature, which may be used in inverse methods to determine the heat transfer coefficient. This work presents the methodology for determining the heat flux between two solid bodies staying in contact. It consists of two stages – the experiment and the numerical computation. The problem was solved by using the finite element method (FEM) and a numerical program developed at AGH University of Science and Technology in Krakow. The findings of the conducted research are relationships describing the value of the heat flux versus the contact time and surface temperature.

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Authors and Affiliations

M. Rywotycki
Z. Malinowski
K. Sołek
J. Falkus
K. Miłkowska-Piszczek

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