Metal casting process involves processes such as pattern making, moulding and melting etc. Casting defects occur due to combination of

various processes even though efforts are taken to control them. The first step in the defect analysis is to identify the major casting defect

among the many casting defects. Then the analysis is to be made to find the root cause of the particular defect. Moreover, it is especially

difficult to identify the root causes of the defect. Therefore, a systematic method is required to identify the root cause of the defect among

possible causes, consequently specific remedial measures have to be implemented to control them. This paper presents a systematic

procedure to identify the root cause of shrinkage defect in an automobile body casting (SG 500/7) and control it by the application of

Pareto chart and Ishikawa diagram. with quantitative Weightage. It was found that the root causes were larger volume section in the cope,

insufficient feeding of riser and insufficient poured metal in the riser. The necessary remedial measures were taken and castings were

reproduced. The shrinkage defect in the castings was completely eliminated.