The problem presented in this paper refers to the concepts applied to the design of supercritical steam turbines. The issue under the investigation is the presence of a cooling system. Cooling systems aim to protect the main components of the turbines against overheating. However the cooling flows mix with the main flow and modify the expansion line in the steam path. This affects the expansion process in the turbine and changes the performance when compared to the uncooled turbine. The analysis described here investigates the range of the influence of the cooling system on the turbine cycle. This influence is measured mainly through the change of the power generation efficiency. The paper explains the approach towards the assessment of the cooling effects and presents results of the modeling for three supercritical steam cycles.
The paper presents the results of the numerical analyses for the steam turbine rotor, dedicated for the newly-designed 900 MW steam unit with supercritical steam parameters (650 °C, 30.0 MPa). Basing on the design calculations, an optimal design solution was determined. Review of the available literature on materials for turbine rotors with supercritical steam parameters was done. Then the start-ups of the turbine were simulated. Thermal and strength states were analyzed. As a result, an optimal start-up characteristic was obtained.
The purpose of the article was to characterize the international steam coal market based on the latest available data. The information goes back to the first half of 2018. The article focuses on the description of the three largest exporters and importers of steam coal. Representatives in these categories were selected using the latest global statistics on 2017. In 2017, global production of steam coal amounted to 5.68 billion tons and exceeded production in 2016 by 4%. For several years, invariably the world’s leading exporters of steam coal are: Indonesia, Australia and Russia. In total, these three countries in 2017 supplied 73% of steam coal to the international market. However, for the 46% of global steam coal imports (data for 2017), three Asian countries are responsible: China, India and Japan. For each of the six listed countries (i.e. for: three major global exporters and three major global importers), the paper presents volumes related to coal production, export or import. The directions of deliveries or major coal exporters to a given country were also included. At the end of the article, the price situation was presented, as it appeared in the first half of 2018 on the European and Asian markets.
The article presents an analysis of Russia’s participation in international steam coal trade, which has been its important participant for years. The research covered the years 2014–2018. The geographical location on two continents and the availability of coal deposits, favors its presence on both the Pacific and Atlantic markets. The article also discusses the main coal producers in Russia and the prices of Russian steam coal directed to the spot market. Due to the significant share of coal exports for the Russian economy, the focus was also on analyzing Russian seaports.
In recent years, Asian exports have dominated in Russian steam coal exports. The share of export to this market in the years 2014–2018 was in the range of 49–57% (60–87 million tons). Currently, three countries play an important role among Asian countries: South Korea, China and J apan. They purchased a total of 38–52 million tons of Russian coal. Although in the years under analysis Russia exported 52–67 million tons of steam coal to the European market, the share of this market dropped from almost half to around 40%. T he slow departure from coal energy contributes to reducing the share of recipients from this direction. Among European countries, in 2014 the main direction of export was Great Britain with 19% (24 million tons) of total export share. In 2018, exports fell to 9 million tons (5%).
Among European destinations for Russian coal, Poland’s share is growing in importance. In the years 2014–2018, steam coal exports to Poland varied in the range of 5.6–16.2 million tons. In the years 2014–2018 it changed in the range of 5.6–16.2 million tons. The dynamic growth achieved in the last three years is noteworthy. In relation to 2016, imports increased by 10.0 million tons and in 2018 amounted to as much as 16.1 million tons. The article also discusses the geographical structure of coal imports to Poland by railway border crossings and seaports.
Construction elements of supercritical power plants are subjected to high working pressures and high temperatures while operating. Under these conditions high stresses in the construction are created. In order to operate safely, it is important to monitor stresses, especially during start-up and shut-down processes. The maximum stresses in the construction elements should not exceed the allowable stress limit. The goal is to find optimum operating parameters that can assure safe heating and cooling processes [1-5]. The optimum parameters should guarantee that the allowable stresses are not exceeded and the entire process is conducted in the shortest time. In this work new numerical method for determining optimum working parameters is presented. Based on these parameters heating operations were conducted. Stresses were monitored during the entire processes. The results obtained were compared with the German boiler regulations - Technische Regeln für Dampfkessel 301.
The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.
The study presented here offers an analysis of the heat flow through the wall of the Yankee cylinder when regarded as a thin-walled vessel. The effect of the selected design and process parameters (i.e. cylinder diameter and steam pressure) on density of the heating stream has been analyzed and discussed for both cast iron and steel cylinders. Based on the work presented here, the optimal ranges for steam pressure have been derived and proposed for cylinders mounted at various locations within the drying section.
The article presents current state of the structure of hard coal enrichment plants in Poland, taking the capacity, the range of grain enrichment and the type of equipment used into account. This data were presented in a tabular format for each Polish Coal Company operating on the Polish market. The article was also present simplified: flow sheet of the steam and coking coal enrichment system. Based on the presented data, the planned needs and trends were described in terms of increasing production efficiency, minimizing water consumption and safety of work. A list of research and development works which must be undertaken were also presented as well as factors determining the technological development of the processing plants.