The paper presents the application of similarity theory to investigations of transient heat transfer in materials with complex structure. It describes the theoretical-experimental method for identification and design of the structure of two-component composite walls based on the research of the thermal diffusivity for the composite and its matrix separately. The thermal diffusivity was measured by means of the modified flash method. The method was tested on two samples of double-layer ‘epoxy resin – polyamide’. All the investigated samples had the same diameter of 12 mm and thickness ranging from 1.39–2.60 mm and their equivalent value of thermal diffusivity ranging from (1.21–1.98)×10-7m2/s. Testing the method and research on carbon/epoxy composites was carried out at temperatures close to room temperature.

In this paper the experimental results of piezoelectric and magnetostrictive ultrasonic stimulation are comparatively analyzed in the evaluation of impact damage in a graphite epoxy composite sample chosen for a round robin test. By comparing theoretical and experimental results, it is shown that the equivalent power of internal friction can reach some hundreds mill watt per a single crack.

The increasing needs of using aluminum epoxy composite as a replacement to solid metal rapid prototyping has opened to interests in optimizing its machining processes. This paper reported on the success of optimizing the surface roughness of aluminium epoxy composite using milling process along with a new finding on the best combination parameters. Taguchi method was used as the optimization method whereas spindle speed, feed rate, and depth of cut were set as input factors using an L9 Orthogonal Array. Analysis of Variance was used to identify the significant factors influencing the surface roughness. Experiment was conducted in dry condition using a vertical milling machine and the surface roughness after the machining was evaluated. Optimum combination of cutting parameters was identified after the finest surface roughness (response) based on the signal-to-noise ratio calculated. Cutting parameters selected after preliminary testing are cutting speeds of (2000, 3000 and 4000) rpm, feed rate (300, 400 and 500) mm/min, and cutting depth (0.15, 0.20, and 0.25) mm. The result showed that cutting speed had the largest percentage contribution to surface roughness with 69% and the second highest contribution was feed rate with 22% and depth of cut at 9%. The spindle speed was found as the most significant factor influencing the quality of surface roughness. The result is significant particularly in providing important guidelines for industries in selecting the right combination of parameters as well as to be cautious with the most significant factor affecting the milling process of metal epoxy composite.

Natural fibres are attractive as the raw material for developing sound absorber, as they are green, eco-friendly, and health friendly. In this paper, pineapple leaf fibre/epoxy composite is considered in sound absorber development where several values of mechanical pressures were introduced during the fabrication of absorber composite. The results show that the composite can absorb incoming sound wave, where sound absorption coefficients α _n > 0.5 are pronounced at mid and high frequencies. It is also found that 23.15 kN/m^2 mechanical pressure in composite fabrication is preferred, while higher pressure leads to solid panel rather than sound absorber so that the absorption capability reduces. To extend the absorption towards lower frequency, the composite absorber requires thickness higher than 3 cm, while a thinner absorber is only effective at 1 kHz and above. Additionally, it is confirmed that the Delany-Bazley formulation fails to predict associated absorption behavior of pineapple leaf fibre-based absorber. Meanwhile, a modified Delany-Bazley model discussed in this paper is more useful. It is expected that the model can assist further development of the pineapple leaf composite sound absorber.

Rapid Tooling able to produce complex prototypes directly from three-dimensional CAD software using materials such as polymer, wax, and paper, but it is typically used for low-volume production. The current technology uses epoxy filled with metal fillers such as aluminum or copper to enhance the mechanical properties of rapid tooling molds. This study aims to investigate the effect of using recycled brass filler mixed with epoxy resin as mold inserts for Rapid Tooling in injection molding applications. An optimal ratio of brass filler particles will be evaluated to determine the best physical and thermal properties for the mold inserts. Significantly, this study will encourage the use of recycled materials such as metal waste from machining to offer great help in environmental sustainability.