The paper, especially dealt with problems of reclamation of used furan sand, carried out in new, vibratory sand reclamation unit REGMAS

developed by researches from AGH-University of Science and Technology, Faculty of Foundry Engineering in Cracow (Poland).

Functional characteristics of reclamation unit as well as the results of reclamation of used sand with furfuryl resin are discussed in the

paper. The quality of reclaim was tested by means of the LOI and pH value, dust content in the reclaim and at least by the the quality of

the castings produced in moulds prepared with the use of reclaimed matrix.

The problem related to the management of post reclamation dusts generated in the reclamation process of waste moulding sands with

organic binders is presented in the hereby paper. Waste materials generated in this process are products hazardous for the environment and

should be utilised. The prototype stand for the utilisation of this dangerous material in its co-burning with coal was developed and patented

in AGH in Krakow. The stand was installed in one of the domestic casting houses. As the utilisation result the transformed waste product

is obtained and its management in the production of ceramic materials constitutes the subject of the presented publication.

The results of mechanical reclamation of waste moulding sands with furfuryl resin and activators of new generation are presented.

The aim of the research described in this study was to determine what effect the addition of reclaim obtained in the process of dry mechanical reclamation could have on the properties of furan sands.

The sand supplied by one of the domestic foundries was after the initial reclamation subjected to a two-step proper reclamation

process. The following tests were carried out on the obtained reclaim: pH, S and N content, loss on ignition and comprehensive

sieve analysis. The obtained reclaim was next used as a component of moulding sands with furfuryl resin, wherein it formed 50%

and 80% of the base moulding material, respectively. The strength properties of the ready sand mixtures (bending strength Rg u and tensile strength Rm u ) were determined after the hardening time of 0.5, 1, 2, 4 and 24 hours.

The paper summarizes research realized by the author in laboratory and industrial conditions (foundries of cast steel and cast iron, castings up to 50 tons) on the effects of the chemically hardened molding sands regeneration using hard/soft rubbing in the dry reclamation. A reference was simultaneously made to advisability of application of the thermal regeneration in conditions, where chromite amount in the circulating (reclaimed) molding sand goes as high as above ten percent. An advisability of connecting standard and specialized methods of examination of the reclaimed sands and molding sands made using it was pointed out. A way of application of studies with the Hot Distortion Plus® method modified by the author for validation of modeling of the thermo-dynamic phenomena in the mold was shown.