Non-invasive damage monitoring of concrete structures by means of Acoustic Emission (AE) requires multitransducers, multi-channel acquisition, high sampling frequency and long observation time. Owing to its propagation in concrete, the signal from AE reduces its amplitude during the propagation, and, consequently, some events can be lost due to lower signal intensity than the trigger level set on one sensor only. The innovative proposal discussed in the paper consists in the introduction of a Flat Amplifier and Trigger generator block (FAT) in order to generate a logical trigger when the AE is detected by any transducer. Experimental tests confirm the effectiveness of the FAT to acquire all the AE events and to increase the evaluation accuracy of damage indexes.
On-load tap changers (OLTC) are some of the main transformer elements that make voltage adjustment in a power network possible. Their failures often cause shutdowns of distribution transformers. The paper presents research work aimed at the assessment of the technical condition of OLTCs by the acoustic emission method (EA). This method makes the OLTC diagnosis possible without the need of disconnecting the transformer from the system. The measurements were taken in laboratory conditions. The influence on the operation non-concurrence of the power tap changer contacts on the AE registered signals has been investigated. The signals registered were subjected to analyses in the time and time-frequency domains. The result analysis in the time domain was carried out using the Hilbert transform and calculating characteristic times for the particular runs. A short-time Fourier transform was used for the assessment of results in the time-frequency domain.
The condition of the conical surface of the needle and seat in a fuel atomizer can be assessed by using the acoustic emission method. The assessment of this conical tribological pair can be performed by up-to-date measurement methods that substantially enhance the quality of evaluating the technical condition of conical surfaces of the atomizer needle and seat.
A fault diagnostics system of three-phase induction motors was implemented. The implemented system was based on acoustic signals of three-phase induction motors. A feature extraction step was performed using SMOFS-20-EXPANDED (shortened method of frequencies selection-20-Expanded). A classification step was performed using 3 classifiers: LDA (Linear Discriminant Analysis), NBC (Naive Bayes Classifier), CT (Classification Tree). An analysis was carried out for incipient states of three-phase induction motors measured under laboratory conditions. The author measured and analysed the following states of motors: healthy motor, motor with one faulty rotor bar, motor with two faulty rotor bars, motor with faulty ring of squirrel-cage. Measured and analysed states were caused by natural degradation of parts of the machine. The efficiency of recognition of the analysed states was good. The proposed method of fault diagnostics can find application in protection of three-phase induction motors.
In this paper the influence of high power airborne ultrasound on drying biological material (Lobo apple) properties is considered. Apple samples were dried convectively at 75 ◦C and air flow of 2 m/s with and without ultrasound assist at 200W. During experiments, sun-drenched and not sun-drenched part of fruits were considered separately to show, how the maturity of the product influences dry material properties. Dried apple crisps in a size of small bars were subjected to compression tests during which acoustic emission (AE) was used. Analysis of AE and strength test results shows that correlations between received acoustic signals and sensory attributes (crispness, brittleness) of dried apples can be found. It was noted that ultrasound improved fruit brittleness in comparison with pure convective processes, where fruit maturity determines a kind of destruction and behaviour of dried apple crisps.
This paper presents results obtained from a laboratory investigation conducted on material from a pressure vessel after longterm operation in the oil refinery industry. The tested material contained structural defects which arose from improper heat treatment during steel plate manufacturing. Complex tensile tests with acoustic emission signal recording were conducted on both notched and unnotched specimens. The detailed analysis of different acoustic emission criteria allowed as to detect each stage of plastic deformation and microstructural damage processes after a long-term operation, and unused carbon steels during quasi-static axial tension testing. The acoustic emission activity, generated in the typical stages of material deformation, was correlated by microscopy observations during the tensile test. The results are to be used as the basis for new algorithms for the assessment of the structural condition of in-service pressure equipment.
The study presented research on the possibility of using acoustic emission to detect and analyze the development of the alkali-silica reaction (ASR) in cement mortars. The experiment was conducted under laboratory conditions using mortars with reactive opal aggregate, accelerating the reaction by ensuring high humidity and temperature, in accordance with ASTM C227. The progress of corrosion processes was monitored continuously for 14 days. The tests were complemented with measurements of the expansion of the mortars and observations of microstructures under a scanning electron microscope. The high sensitivity of the acoustic emission method applied to material fracture caused by ASR enabled the detection of corrosion processes already on the first day of the test, much sooner than the first recorded changes in linear elongation of the specimens. Characteristic signal descriptors were analyzed to determine the progress of corrosion processes and indicate the source of the cracks. Analysis of recorded 13 AE parameters (counts total, counts to peak, duration, rise time, energy, signal strength, amplitude, RMS, ASL, relative energy, average frequency, initial frequency and reverberation frequency) indicates that the number of counts, signal strength and average frequency provide most information about the deleterious processes that occur in the reactive aggregate mortars. The values of RA (rise time/amplitude) and AF (average frequency) enabled the classification of detected signals as indicating tensile or shear cracks. The acoustic emission method was found suitable for monitoring the course of alkali-aggregate reaction effects.
The paper presents the microscopic and mechanoacoustic study of degradation processes of the porcelain material C 130 type.
This kind of material is used in the production of the most durable and reliable electrotechnical elements. Raw material composition of the studied porcelain was modified. This had an impact on the inner properties, cohesion and – in consequence – on operational properties of the material.
Using mechanical-acoustic and microscopic methods of testing of small-size samples that were subjected to compression, it was possible to distinguish successive stages of degradation of the porcelain structure. These stages were generally typical of the porcelain materials. In the authors’ opinion, they are connected to the ageing process happening over many years of work under operating conditions.
Optimization of composition and technological properties – important during technological processes – resulted in a slight decrease in inner cohesion of the porcelain. When compared to the reference material – typical domestic C 130 material, mechanical strength was somewhat lower. Carried out investigations proved that resistance of the investigated material to the ageing degradation process – during long term operation – also decreased. The improvement of technological parameters and the reduction in the number of defective elements occurred simultaneously with some decrease in the operational parameters of the material. To restore their initial high level, further work is needed to optimize the raw material composition of the porcelain.
This paper presents comparative analysis of various acoustic signals expected during partial discharge (PD) measurements in operating power transformer. Main purpose of the paper is to yield relevant and reliable method to distinguish between various acoustic emission (AE) signals emitted by PD and other sources, with particular consideration of real-life results rather than laboratory simulations. Therefore, selected examples of real-life AE signals registered in seven different power transformers, under normal operation conditions, within few years are showed and analyzed. Five scenarios are investigated, which represent five types of AE sources: PD generated by artificial sources, and next four real-life sources (including PD in working transformer, oil flow, oil pumps and core). Several different signal processing methods are applied and compared in order to identify the PD signals. As a result, an energy patterns analysis based on the wavelet decomposition is found as the most reliable tool for identification of PD signals. The presented results may significantly support the process of interpretation of the PD measurement results, and may be used by field engineers as well as other researchers involved in PD analysis using AE method. Finally, observed properties also provide a solid basis for establishing or improving complete classification method based on the artificial intelligence algorithms.
In the paper, the results of investigations on the properties of acoustic emission signals generated in a tested pressure vessel are presented. The investigations were performed by repeating several times the following procedure: an increase in pressure, maintaining a given pressure level, a further increase in pressure, and then maintaining the pressure at new determined level. During the tests the acoustic emission signals were recorded by the measuring system 8AE-PD with piezoelectric sensors D9241A. The used eight-channel measuring system 8AE-PD enables the monitoring, recording and then basic and advanced analysis of signals.
The results of basic analysis carried out in domain of time and the results of advanced analysis carried out in the discrimination threshold domain of the recorded acoustic emission signals are presented in the paper.
In the framework of the advanced analysis, results are described by the defined by the author descriptors with acronyms ADC, ADP and ADNC. Such description is based on identifying the properties of amplitude distributions of acoustic emission signals by assigning them the level of advancement. It is shown that for signals including continoues AE or single burst AE signals descriptions of such registered signals by means of ADC, ADP and ADNC descriptors and by Upp and Urms descriptors provide identical ordering of registered acoustic emission signals. For complex signals, the description using ADC, ADP and ADNC descriptors based on the analysis of amplitude distributions of recorded signals gives the order of signals with more accurate connection with deformational processes being sources of acoustic emission signals.
Safety and reliability are primary concerns in launch vehicle performance due to the involved costs and risk. Pressure vessels are one of the significant subsystems of launch vehicles. In order to have minimal weight, high strength material viz. maraging steel M250 grade is used in realizing the pressure vessel casing hardware. Despite the best efforts in design methodology, quality evaluation in production and effective structural integrity assessment is still a farfetched goal. The evolution of such a system requires, first, identification of an appropriate technique and next its adoption to meet the challenges posed by advanced materials like maraging steels. In fact, a quick survey of the available Non-Destructive Evaluation (NDE) techniques suggests Acoustic Emission (AE) as an effective structural integrity assessment tool capable of identifying any impending failure or degradation at an earlier stage. Experience shows that the longitudinal welds in the pressure vessels are quite vulnerable to failure due to the fact that they experience the maximum stress (i.e. hoop stress). Loading welded tensile samples are quite synonymous to the hoop stress experienced by longitudinal welds. An attempt is made to compare the Acoustic Emission data acquired during tensile deformation of maraging steel welded specimens. A total of 16 welded specimen’s with known defects were studied for their tensile behaviour is in connection with Acoustic Emission data. The lowest failure load was 70.5 kN and the highest being 84.8 kN. AE activity graphs viz. cumulative AE activity, hit rate, energy rate, count rate, AE amplitude history, AE count history, AE energy history, amplitude-count correlation and hit amplitude distribution have been investigated and salient features with respect to the data have been critically studied and relevant correlations are arrived at.
The main purpose of the presented research is to investigate the partial discharge (PD) phenomenon variability under long-term AC voltage with particular consideration of the selected physical quantities changes while measured and registered by the acoustic emission method (AE). During the research a PD model source generating surface discharges is immersed in the brand new insulation mineral oil. Acoustic signals generated by the continuously occurred PDs within 168 hours are registered. Several qualitative and quantitative indicators are assigned to describe the PD variability in time. Furthermore, some longterm characteristics of the applied PD model source in mineral oil, are also presented according to acoustic signals emitted by the PD. Finally, various statistical tools are applied for the results analysis and presentation. Despite there are numerous contemporary research papers dealing with long-term PD analysis, such complementary and multiparametric approach has not been presented so far, regarding the presented research. According to the presented research from among all assigned indicators there are discriminated descriptors that could depend on PD long-term duration. On the grounds of the regression models analysis there are discovered trends that potentially allow to apply the results for modeling of the PD variability in time using the acoustic emission method. Subsequently such an approach may potentially support the development and extend the abilities of the diagnostic tools and maintenance policy in electrical power industry.
Q235 steel is widely used in engineering and construction. Therefore, it is important to identify the damage mechanism and the acoustic emission (AE) response of the material to ensure the safety of structures. In this study, an AE monitor system and an in situ tensile test with an optical microscope were used to investigate the AE response and insight into the damage process of Q235 steel. The surface of the specimen was polished and etched before the test in order to improve the quality of micrographs. Two kinds of AE responses, namely a burst and a continuous signal, were recorded by the AE monitor system during the test. Based on the in situ test, it was observed that the damage of Q235 steel was induced by the crystal slip and the inclusion fracture. Since the crystal slip was an ongoing process, continuous AE signals were produced, while burst AE signals were possibly produced by the inclusion fracture which occurred suddenly with released higher energy. In addition, a great number of AE signals with high amplitude were observed during the yielding stage and then the number and amplitude decreased.