This paper presents a comparison of an AC radial flux interior permanent magnet (IPM) motor with the distributed winding (DW) and concentrated winding (CW). From time to time, manufacturers of electric vehicles change the design of electric motors, such changes may include changing the DW into CW and vice versa. A change to the winding in a radial permanent magnet synchronous motor may lead to a change in motor parameters during motor operation and /or change in the distribution of the magnetic field and thermal circuit of the electrical machine. The electromagnetic analysis, efficiency map, mechanical stress, and thermal analysis of the machine with the DW and CW are presented in this paper. This article describes the advantages and disadvantages of selected stator winding designs and helps understand manufacturers’ designers howtheDWandCWplay a key role in achieving the designed motor’s operational parameters such as continuous performance. Analyzing the performance of both machines will help identify their advantages and disadvantages with regard to thermal phenomena, magnetic field and operational parameters of the presented IPM prototypes. Both prototypes are based on commonly used topologies such as 12/8 (slot/pole) and 30/8 (slot/pole) IPM motors consisting of magnets arranged in a V-shape. The AC IPM motor was designed for an 80 kW propulsion system to achieve 170 N·m at a base speed of 4 500 rpm. Modern CAD tools are utilized throughout the numerical computations based on 2-D finite element methods. Selected test data are used to verify and validate the accuracy of finite element models.

The concentrated winding (CW) is obviously different from the traditional distributed winding (DW) in the arrangement of windings and the calculation of winding factors, which will inevitably lead to different performances of the permanent magnet synchronous motor (PMSM). In order to analyze the differences between the CW and the DW in the performance, a 3 kW, 1500 r/min PMSM is taken as an example to establish a 2-D finite element model. The correctness of the model is verified by comparing experimental data and calculated data. Firstly, the finite element method (FEM) is used to calculate the electromagnetic field of the PMSM, and the performance parameters of the PMSM are obtained. On this basis, the influences of the two winding structures on the performance are quantitatively analyzed, and the differences between the two winding structures on the performance of the PMSM will be determined. Finally, the differences of efficiency between the two winding structures are obtained. In addition, the influences of the winding structures on eddy current loss are further studied, and the mechanism of eddy current loss is revealed by studying the eddy current density. The analysis of this paper provides reference and practical value for the optimization design of the PMSM.

Fractional-slot concentrated-winding permanent magnet synchronous machines (FSCW-PMSMs) have a good prospect of application in the drive system of electric and hybrid electric vehicles. However, the armature magnetomotive force (MMF) of FSCWPMSM contains a large number of space harmonics, which induce large magnet eddycurrent loss (ECL). To solve this problem, a dual three-phase 10-pole and 24-slot winding layout is proposed.MMFharmonic analysis shows that the 1st, 7th and 17th space-harmonic winding factors of the proposed winding can be reduced by 100%, 87% and 87% respectively, compared with a dual three-phase 10-pole and 12-slot winding. Electromagnetic performances of the proposed machine under rated sinusoidal current supply and space vector pulse-width-modulated (SVPWM) voltage supply are investigated based on 2D finite-element analysis. It is shown that the proposed machine can meet the requirement of torque and efficiency in the full speed range. Especially, magnet ECL can be reduced greatly due to the reduction of the 7th and 17th space harmonics.

The development of electric vehicles (EV) necessitates the search for new solutions for configuring powertrain systems to increase reliability and efficiency. The modularity of power supplies, converters, and electrical machines is one such solution. Among modular electric machines, dual three-phase (DTP) motors are the most common in high-power drives. To simplify low and medium power drives for EVs based on DTP PM motor, it is proposed to use a BLDC drive and machine of the simplest design – with concentrated windings and surface mounted PMs on the rotor. To study and create such drives, an improved mathematical model of DTP PM machine was developed in this work. It is based on the results of 2D FEM modeling of the magnetic field. According to the developed method, the dependences of the self and mutual inductances between all phase windings from the angle of rotor position and loads of different motor modulus were determined. Based on these inductances, the circuit computer model of DTP PM machine was created in the Matlab/Simulink. It has a high simulation speed and a high level of adequacy, which is confirmed by experimental studies with a mock-up sample of the electric drive system.