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Abstrakt

Simulation studies of the hobbing process kinematics can effectively improve the accuracy of the machined gears. The parameters of the cut-off layers constitute the basis for predicting the cutting forces and the workpiece stress-strain state. Usually applied methods for simulation of the hobbing process are based on simplified cutting schemes. Therefore, there are significant differences between the simulated parameters and the real ones. A new method of hobbing process modeling is described in the article. The proposed method is more appropriate, since the algorithm for the momentary transition surfaces formation and computer simulation of the 3D chip cutting sections are based on the results of hobbing cutting processes kinematics and on rheological analysis of the hob cutting process formation. The hobbing process is nonstationary due to the changes in the intensity of plastic strain of the material. The total cutting force is represented as a function of two time-variable parameters, such as the chip’s 3D parameters and the chip thickness ratio depending on the parameters of the machined layer.

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Bibliografia

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[4] J. Edgar. Hobs and Gear Hobbing: A Treatise on the Design of Hobs and Investigation into the Conditions Met with Gear Hobbing. Forgotten Books, 2015.
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[8] C. Brecher, M. Brumm, and M. Krömer. Design of gear hobbing processes using simulations and empirical data. Procedia CIRP, 33:484-489, 2015. doi: 10.1016/j.procir.2015.06.059.
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[12] V. Sinkevicius. Simulation of gear hobbing forces. Kaunas University of Technology Journal: Mechanika, 2(28):58–63, 2001.
[13] I. Hrytsay. Simulation of cross-sections, forces and torques during gear machining by hobs. Mashynoznavstvo, 7:19–23, 1998 (In Ukrainian).
[14] I. Hrytsay andV. Sytnik. Force field of screw-type toothing cutter and its quantitative evaluation. Optimization and Technical Control in Engineering and Instrumentation, 371:3–13, 1999 (In Ukrainian).
[15] V. Stupnytskyy. Features of functionally-oriented engineering technologies in concurrent environment. International Journal of Engineering Research and Technology, 2(9):1181–1186, 2013.
[16] V. Stupnytskyy. Thermodynamic pattern of the workpiece machining by the rheological imitation modelling in deform-3D system. O ptimization and Technical Control in Engineering and Instrumentation, 772:102–114, 2013.
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[18] N. Sabkhi, A. Moufki, M. Nouari, C. Pelaingre, and C. Barlier. Prediction of the hobbing cutting forces from a thermomechanical modeling of orthogonal cutting operation. J ournal of Manufacturing Processes, 23:1–12, 2016. doi: 10.1016/j.jmapro.2016.05.002.
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Autorzy i Afiliacje

Ihor Hrytsay
1
Vadym Stupnytskyy
1
Vladyslav Topchii
1

  1. Department of Mechanical Engineering Technologies, Institute of Engineering Mechanics and Transport, Lviv Polytechnic National University, Lviv, Ukraine.

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