Details

Title

Quantitative Prediction of Air Entrainment Defects in Casting Filling Process

Journal title

Archives of Foundry Engineering

Yearbook

2023

Volume

vol. 23

Issue

No 4

Authors

Affiliation

Yin, Yajun : Huazhong University of Science and Technology, China ; Song, Yingchen : Huazhong University of Science and Technology, China ; Shen, Xu : Huazhong University of Science and Technology, China ; Ji, Xiaoyuan : Huazhong University of Science and Technology, China ; Zhou, Jianxin : Huazhong University of Science and Technology, China ; Xie, Yao : State Key Laboratory of Special Rare Metal Materials, China

Keywords

Casting ; Numerical simulation ; Gas entrainment defect ; Filling process

Divisions of PAS

Nauki Techniczne

Coverage

117-126

Publisher

The Katowice Branch of the Polish Academy of Sciences

Bibliography

[1] Hu, L., Feng, Z.P., Feng, L., Duan, S.P. & Liang, S.P. (2016). Numerical simulation of porosity defects in casting filling process. DOI:10.16410/j.issn1000-8365.2016. 02.030. (in Chinese)
[2] Bi, C. (2016). Study on numerical simulation of gas entrapment and external solidified crystals during mold filling of high pressure die casting process. Doctoral dissertation, Tsinghua University. (in Chinese).
[3] Yu, M.Q., Xia, W., Cao, W.J. & Zhou, Z.Y. (2010). Numerical simulation of filling process and air entrapment condition of Al alloy die-casting. Hot Working Technology. 01, 36-39. DOI:10.14158/j.cnki.1001-3814.2010.01.039. (in Chinese).
[4] Hernández-Ortega, Juan, J., Zamora, Rosendo, & Palacios, et al. (2007). Experimental and numerical study of air entrapment during the filling of a mould cavity in die casting. In 10th Esaform Conference on Material Forming, 18-20 April 2007 (1430-1435). Zaragoza, Spain.
[5] Guerra, F.V., Archer, L., Hardin, R.A & Beckermann C. (2019). Measurement of air entrainment during pouring of an aluminum alloy. Shape Casting. 80, 31-40. https://doi.org/10.1007/s11663-020-01998-3.
[6] Chen, Y.X., Chen, Z. & Liao, D.M. (2021). Prediction of air entrapment defect in casings based on gas phase tracking and bubble breaking criterior. Foundry. 70(07), 806-812.
[7] Caboussat, A., Picasso, M. & Rappaz, J. (2005). Numerical simulation of free surface incompressible liquid flows surrounded by compressible gas. Journal of Computational Physics. 203(2), 626-649. https://doi.org/10.1016/ j.jcp.2004.09.009.
[8] Kimatsuka, A., Ohnaka, I., Zhu, J.D., Sugiyama, A. & Kuroki, Y.(2006). Mold filling simulation for predicting gas porosity. IHI Engineering Review. 40(2), 83-88.
[9] Yang, X., Huang, X., Dai, X., Campbell, J. & Tatler, J. (2004). Numerical modelling of entrainment of oxide film defects in filling of aluminium alloy castings. International Journal of Cast Metals Research, 17(6), 321-331. https://doi.org/10.1179/136404604225022748.
[10] Dai, X., Jolly, M., Yang, X., & Campbell, J. (2012). Modelling of liquid metal flow and oxide film defects in filling of aluminium alloy castings. IOP Conference Series Materials Science and Engineering, 33(1), 2073.
[11] Reilly, C., Green, N.R., Jolly, M.R. & Gebelin, J.C. (2013). The modelling of oxide film entrainment in casting systems using computational modelling. Applied Mathematical Modelling, 37(18-19), 8451-8466. https://doi.org/10.1016/j.apm.2013.03.061.
[12] Reilly, C., Green, N.R. & Jolly, M.R. (2013). The present state of modeling entrainment defects in the shape casting process. Applied Mathematical Modelling. 37(3), 611-628. https://doi.org/10.1016/j.apm.2012.04.032.
[13] Majidi, Hojjat, S., Beckermann, & Christoph. (2017). Modelling of air entrainment during pouring of metal castings. International Journal of Cast Metals Research. 30(5), 301-315. https://doi.org/10.1080/13640461.2017. 1307624.
[14] Cao, LiuLiao, DunmingSun, FeiChen, TaoTeng, ZihaoTang, Yulong. (2018). Prediction of gas entrapment defects during zinc alloy high-pressure die casting based on gas-liquid multiphase flow model. The International Journal of Advanced Manufacturing Technology. 94, 807-815. https://doi.org/10.1007/s00170-017-0926-5.

Date

2023.12.22

Type

Article

Identifier

DOI: 10.24425/afe.2023.146686
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